EKX T1 Bike Manual

T1 Electric Bike Assemble Guide

ekx t1 bike assemble tool

EKX T1 Ebike has not come with individual assembly instruction manual as other ekx electric bike model in the box.

It was put together mostly, but front tire, breaks, handlebar, light and pedals needed to be attached. Follow below EKX T1 assembly guidance. How to adjust T1 ebike max speed in EKX T1 display setting?

Assembly Tools

Typical Tools Required:

  • Hexagon screwdriver 2mm,3mm,4mm,5mm,6mm
  • Phillips head screw driver
  • Wrench
  • Bicycle pump

Install Handlebars

 
  1. Remove the protective shipping cap from the stem wedge.
  2. Take out the Stem Plug from the stem.
  3. Loosen the Stem Bolt with a 6mm Allen wrench or a 13mm box wrench.
  4. Insert the stem into the bike’s headtube, ensuring the Minimum Insertion Line is below the top nut of the headset.
  5. Align the stem and handlebar with the front wheel.
  6. Tighten the Stem Bolt with the 6mm Allen wrench, then reinsert the Stem Plug.
  7. Check the headset for smooth rotation and ensure the top nut is securely tightened.
  8. Loosen the 6mm Binder Bolt, adjust the handlebar so the levers are at a 45-degree angle below it, and retighten the Binder Bolt to secure the handlebar in the stem.
ekx bike assemble - stem handlebar
T1 ebike Front Wheel

Install Quick Release Front Wheel

Front Wheel - Bolt on Installation

  • Loosen the brakes to allow the wheel to pass through the brake pads.
  • Insert the wheel into the fork dropouts.
  • Install retaining washers with the raised lip facing the fork, or use step retaining washers if applicable.
  • Tighten the axle nut to center the wheel between the fork blades.
  • Spin the wheel to ensure it is centered and clears the brake pads. Adjust the brakes if needed.

Remember to check the front wheel connection carefully to prevent dislodging.

  1. Remove the tension adjusting nut and spring from the skewer, then slide the skewer through the hub. For bikes with disc brakes, start from the side with the brake rotor. Replace the spring and nut.
  2. Disengage rim brakes for tire clearance.
  3. Insert the wheel into the dropouts, ensuring the lever is on the left side.
  4. Hold the lever open while tightening the nut until it is finger-tight against the fork dropout.
  5. Push the wheel firmly into the top of the slots, centering the rim. Close the lever parallel to the fork blade. Adjust the nut and try again if the lever doesn’t close properly.
  6. Re-engage the brake, spin the wheel to check alignment, and squeeze the lever to ensure proper operation.

How to Install T1 Quick Release Front Wheel

ekx x20 bike wheel

Disc Brakes - Tektro

  • Tighten the six disc mounting bolts securely.
  • Ensure the caliper adaptor bracket bolts are tight.
  • Thread the brake cable through the caliper and secure it with the bolt.
  • Loosen the caliper mounting bolts for flexibility.
  • Install the wheel, aligning the brake rotor with the caliper slot. Center the caliper and tighten the bolts.
  • Adjust the inside brake pad using the inner pad adjusting bolt.
  • Fine-tune the outside brake pad using the caliper barrel adjuster.
ekx x21 ebike caliper
ekx x20 electric bike disc
ekx electric bike disc

The derailleur system includes front and rear derailleurs, shift levers, and control cables for smooth gear shifting.

Rear Derailleur Adjustment:
  1. Shift to the largest number on the rear shifter and loosen the cable from the anchor bolt.
  2. Place the chain on the smallest sprocket and adjust the High limit screw to align the guide pulley with the sprocket.
  3. Re-tighten the cable, remove any slack, and secure the anchor bolt.
  4. Test shifting through all gears to ensure smooth and quiet operation.
  5. Use the barrel adjuster to fine-tune cable tension: turn it clockwise to move the chain away from the wheel and counterclockwise to move it towards the wheel.
 

Derailleur Systems

ekx bike shimano 7